Wednesday, March 20, 2013

Executive Shirts Company Case Solution and Case Study

Operations : Executive Shirts Company Assignment and Case Solution


Show details of calculations and answers todescriptive questions on pages 2 to 8 of this handout. Also, please fill in numericalanswers for the questions in the table below. In this calculation some of them will be rounded.CT means Cycle Time

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Question
Answer
[explained below]
(A)  Regular Shirts


Theoretical CT for Cutting Operation with L of 60

  0.25 minutes
Theoretical CT for Cutting Operation with L of 10

  0.56 minutes
Labor Content in Cutting per shirt with L = 10

  2.25 minutes
Theoretical CT for Process with L = 60

  0.50 min./shirt
Daily Process Capacity with L = 60

  960 shirts
Average MLT for the process with current rate  of 800 per day -- Minutes

7056 minutes
Average MLT for the process with current rate  of 800 per day -- Days

14.7 days
Average Labor utilization for the process with current rate of 800/day

69%  (0.69)
( C ) Mike’s Plan


Daily Capacity of the new ply machine

960 shirts
Average MLT for a shirt given 900 shirts per day

2.2 days
Average Labor Utilization with current rate of 900/day

83%  (0.83)
( D ) Iike’s Plan


Daily process capacity for regular shirts

720 shirts/day
Daily process capacity for custom shirts

123 shirts/day
MLT for custom Line given 100/day

230.40 minutes
Labor utilization for Custom Line given 100/day

34%  (0.34)


Executive ShirtsCompany Assignment: Detailed Calculations and Answers

(A)  Regular Shirts:

I.       CurrentCutting Operation (Exbt. 2)

         1.   60 layers of cloth (“L=60”)
               Patternsfor 8 shirts (8 shirts per layer)

         Cuttingtakes: (1.5x L + 30) minutes for L layers

         Numberof shirts in L layers =  8L shirts 


  

Next Page [2 of 3] - Executive Solution Continued


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